Edit UV printing system
Technical Parameter
UV printing system（Ricoh G5 printing head）
It includes UV printer, UV drier, chillier & plasma.
1，technical parameter
| Printing head | Japan RICOH G5 printing head |
| Resolution | 600*600dpi |
| Printing resolution | 300-1200dpi |
| Printing head type | Industrial printing head（DOD） |
| Nozzle quantity | 1280pcs |
| Printing head frequency | 30kHz |
| Ink drop size | 7pl、14pl、21pl |
| Printing size | 54mm(single printing head） |
| Lines for printing | No limit |
| Printing speed | 300dpi----0-150m/min400dpi----0-110m/min
600dpi----0-70m/min Single color（speed is related with the product material and printing platform） |
| Printing information | Variable and fix text, pattern, one-dimensional code, QR code, anti-fake code, database, Chinese-sensible code、dot-matrix code etc. |
| Printing front | Font in Windows operation system |
| Printing software | Our own developed MagicData variable data edition software |
| Printing head to the product distance | 0.5-2mm |
| Printing length | 1000mm（the printing content is smaller 1.4mm than the product） |
| several printing head integrated | 8*54mm=430mm |
| Outer interface | Net interface、USB interface、RS232 interface |
| Printing head to the product distance | 0.5mm-2mm |
| Working method | Down-printing |
| Equipped machine | sheet or material in roll. |
| Printing method | Step by step or continuously |
| Ink type | UV ink |
| Ink color | Black, yellow, red, blue, white, varnish,、Infrared invisible ink、UV invisible ink |
| Ink path principle | Double negative pressure ink supply and positive pressure cleaning |
| Voltage | AC 220V, 50/60HZ |
| Environment | 10-40℃ |
| Environment Humility | 5-90%Rh，non-condensing |
| Printing material | PVC、OPP、BOPP、PET、art paper、metal、printing surface、gift box、paper、carton box、wood etc. |
| Integrated equipment | rewinder、feeder、flow line、printing equipment、package equipment etc. |
2，configuration of the UV printer
| S/N | Product | Model | Unit | Qty | Brand & country of original |
| 1 | Printing system | BY-GS54 printing system | set | 1 | Our own development |
| 2 | Main control system | BY-GS54 printing system | set | 1 | Our own development |
| 3 | Negative pressure system | Negative pressure system | set | 1 | Our own development |
| 4 | Power system | Power system | set | 1 | Taiwan meanwell |
| 5 | Ink path system | Ink path system | set | 1 | Zhongji their own developped |
| 6 | UPS | Standard configuration | set | 1 | SATAUPS |
| 7 | Main board | pcs | 1 | Imported from England | |
| 8 | Printing head | pcs | 1 | Japan Ricoh | |
| 9 | Printing head component | set | Zhongji their own developped | ||
| 10 | encoder | accuracy10000P | pcs | 1 | Germany POSITAL |
| 11 | sensor | pcs | 1 | Italy Datalogic | |
| 12 | PC | set | 1 | Shenzhen China | |
| 13 | LCD | set | 1 | Philip | |
| 14 | Oil-water separator | For compressed air | pcs | 1 | Taiwan AIRTAC |
| 15 | Negative valve | pcs | 1 | Taiwan AIRTAC | |
| 16 | Ink pump | pcs | 1 | Taiwan JYY | |
| 17 | cylinder | pcs | 1 | Taiwan AIRTAC | |
| 18 | Installation cabinet | pcs | 1 | China Totem | |
| 19 | Micro adjustment framework | pcs | 1 | China | |
| 20 | UV ink | bottle | 1 | ||
| 21 | UV cleaners | bottle | 1 | Germany , England , France | |
| 22 | Ink receiving box | pcs | 1 | China | |
| 23 | Protective board for printing head | pcs | China | ||
| 24 | linear guide/ sliding block | pcs | 1 | Taiwan | |
| 25 | LED light | set | 1 | Shenzhen |
3， LED-UV drier
after UV printing, it is a must to dry the ink with UV drier，generally one printing head requires one UV drier light. For different product, UV drier power is adjustable.
LED-UV drier adopts water chiller, which requires to add purified water and water is required to change regularly. If it is used at a cold place, anti-freeze fluid is required.
According to different material’s different water-absorb difference on surface. It requires to install pre-drier in case printing content diffusion, which will do effect on printing.
LED-UV drier is to protect the LED light. When water no cycle, LED light will close automatically. When the light temperature is too high, it will control the cooler automatically. When there are some error on the chiller, the LED light will not work, which is to protect the LED light.
6.2、LED-UV drier configuration list
| S/N | Product | Brand | Unit | Model | Supplier place | |
| 1 | LED light | 1pcs | Dongguan | |||
| 2 | Led | LG semiconductor | Team | Korea | ||
| 3 | Main frame | set | Shenzhen | |||
| 4 | Connection cable between LED light & main frame | pcs | Shenzhen | |||
| 5 | Silicone tube | pcs | Shenzhen | |||
| 7 | encoder | pcs | Japan | |||
| 8 | Controlling board | pcs | Dongguan | |||
| 9 | HMI | pcs |
Technical parameter
| S/N | Item | Technical parameter | Remark |
| 1 | LED light size | L*W*H=105*95*60(mm) | |
| 2 | light emitting size | L*W=80mm*60mm | |
| 3 | Power | No load power consumption：about 600W（driver）；on load power consumption: about 900W | |
| 3 | Light power | 6000-8000mw/cm2 (adjustable） | |
| 4 | Light weight | about 0.6Kg / pcs | |
| 5 | UV light main wavelength | 390-405nm | |
| 6 | main part size of chiller | 610*320*430(mm) | |
| 7 | Chiller controller weight | 30Kg(without water) | |
| 8 | Light working time | Speed faster then light working time shorter and the light strength stronger |
4，plasma
Technical parameter
| Input voltage：AC220V（±20%） | Input voltage error：+/-3V |
| Input current：2.4A-3.1A | Power：600-800VA |
| Process width：70mm以内 | frequency：25-30kHz |
| Air pressure：0.05Mpa-0.20Mpa（0.5K/c㎡--2.0Kg/c㎡） | Main machine size：560mm*253mm*460mm |
| humidity：＜93%（no condensation） | Storage environment：-25℃-+55℃ |
| weight：35Kg |
here is the drawing for UV printer
（red，Model：BY-GS500）
（Orange,Model：BY-GS400）
（purple, Model：BY-GS2000）
（blue，Model：BY-GS1000）
Remark：users can choose the color as they like freely！
